Complete Turnkey Line

120 BPM Injectable Dry Powder Filling Line

A high-speed, GMP-compliant integrated solution for sterile injectable dry powder filling. Designed for consistent precision at 120 vials per minute (VPM).

Line Overview

Delivering consistent, sterile, and efficient filling of injectable dry powders is critical for pharmaceutical manufacturers. Our turnkey 120 VPM line combines precision engineering, GMP compliance, and flexible configuration to meet your production goals. The line integrates washing, sterilization, filling, capping, and sealing into a seamless automated workflow.

Process Workflow

1

Washing

Automatic Rotatory Gripper / Tunnel Type Washing: Thorough cleaning of vials using multi-stage washing cycles (water, air, WFI) to ensure particulate-free containers.

2

Sterilization

Vial Sterilization Tunnel: Depyrogenation and sterilization of washed vials using dry heat, ensuring they are ready for sterile filling.

3

Filling

Injectable Dry Powder Filling: Precise dosing of dry powder into sterile vials. Optimized for accuracy and minimal waste.

4

Capping & Sealing

Automatic Capping & Sealing: Application of rubber stoppers and aluminum caps, followed by sealing to ensure container integrity.

Key Machines Included

Washing Systems

  • Automatic Tunnel Type Washing Machine
  • Automatic Rotatory Gripper Type Washing Machine

Sterilization

  • Vial Sterilization Tunnel

Sealing & Capping

  • Automatic Vial Cap Sealing Machine
  • Automatic Single Head Lug Capping Machine
  • Automatic Vial Cap Sealing (with Rejection System)

Need a customized line?

We can tailor this line to your specific layout and speed requirements.

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