Complete Turnkey Line

240 BPM Injectable Dry Powder Filling Line

An advanced, high-velocity turnkey solution delivering 240 vials per minute. Incorporates double-head filling technology and integrated serialization for mass production environments.

Line Integration

For large-scale pharmaceutical operations, speed and precision are paramount. Our 240 VPM line doubles the filling capacity using a dual-head system while maintaining strict sterility and accuracy. Specifically designed for high throughput, this line includes advanced features like automatic sticker labeling and complete track-and-trace serialization.

Process Workflow

1

High-Speed Washing

Automatic Rotary Gripper Washing Machine: Continuous motion washing with multi-stage WFI and air cycles ensures perfect cleanliness at high speeds.

2

Sterilization

Vial Sterilization Tunnel: High-capacity depyrogenation tunnel matching the 240 BPM line speed with precise temperature control.

3

Dual-Head Filling

Automatic Double Head Powder Filling: Uses a unique vacuum-pressure dosing system with two filling heads to achieve 240 BPM with high accuracy.

4

Capping, Labeling & Serialization

Finishing Line: Includes sealing, high-speed labeling, and a Track & Trace system for regulatory compliance.

Key Machines Included

Core Processing

  • Automatic Rotary Gripper Type Washing Machine
  • Vial Sterilization Tunnel (High Capacity)
  • Automatic Double Head Injectable Dry Powder Filling Machine

Finishing & Packaging

  • Automatic Vial Cap Sealing Machine
  • Automatic Sticker Labeling Machine
  • Cartoning Machine

Quality Assurance

  • Track & Trace (Serialization) Machine
  • Rejection Systems

Scale up your production

Contact us to discuss layout planning for this high-speed line.

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