Injectable Dry Powder Filling Machine with Pre & Post Nitrogen Purging System
High-precision sterile filling solution specifically engineered for oxygen-sensitive injectable powder formulations.
Description
The Automatic Injectable Dry Powder Filling Machine with Pre & Post Nitrogen Purging System is a state-of-the-art solution for pharmaceutical sterile production. This machine is designed to handle aerosolized powders with extreme precision using auger dosing and vacuum assist. The integrated nitrogen purging system ensures minimal oxygen levels in the vials, preserving the stability and potency of sensitive drugs. Complemented by a vacuum wheel type rubber stoppering system, it provides a complete sterile filling and closure environment.
Advanced Features
Superior Protection
- ✅ Pre & Post Nitrogen Purging System
- ✅ Vacuum Wheel Type Rubber Stoppering
- ✅ HEPA Filtered Dust Control
- ✅ cGMP Compliant SS 316L Contact Parts
Smart Controls
- ✅ Allen Bradley PLC Control System
- ✅ Color Touch Screen HMI Interface
- ✅ No Vial - No Filling Mechanism
- ✅ Easy Troubleshooting & Data Tracking
High Performance
- ✅ High Speed (Up to 120 Vials/Min)
- ✅ Precise Dosing (100mg to 2g+)
- ✅ Minimal Powder Loss
- ✅ Tool-less Changeover
- Sterile Filling Environment with Laminar Air Flow integration
- Vacuum-assisted auger dosing for uniform fill weight
- Integrated check weighing with automatic rejection gate
- Synchronized nitrogen purging for pre-fill and post-fill stages
- Single-wheel or Dual-wheel dosing options
- Comprehensive batch reporting and audit trail compliance
- Adjustable conveyor height and width for various vial sizes
- Minimal maintenance with direct-drive servo motors
| Output Capacity | Up to 120 Vials per Minute (NKPF-120) / 240 BPM (NKPF-240) |
|---|---|
| Filling Accuracy | +/- 1% to 2% depending on powder characteristics |
| Vial Size Range | 2ml to 100ml Glass Vials (Standard) |
| Fill Weight Range | 100mg to 10g (Customizable depending on model) |
| Power Supply | 415V, 3 Phase, 50Hz |
| Air/Gas Requirement | Dry Compressed Air & Medical Grade Nitrogen Gas |
The following change parts are available for quick format changeovers:
- Guide Rails (various widths)
- Star Wheels / Worm Shafts
- Gripper / Holder Assemblies
- Nozzle Sets
- Format Parts Kit
- Feed Screws
What is the lead time for this machine?
Standard lead time is 8-12 weeks from order confirmation, depending on customization requirements.
Do you provide installation and commissioning support?
Yes, HMEC provides complete installation, commissioning, and operator training at your facility.
Can this machine be integrated into my existing line?
Absolutely. We design our machines to integrate with upstream and downstream equipment from any manufacturer.
What after-sales support do you offer?
We offer annual maintenance contracts, remote diagnostics, spare parts supply, and 24/7 technical helpline support.
Is the machine compliant with cGMP and FDA standards?
Yes, all HMEC machines are built with cGMP-compliant stainless steel construction and meet international regulatory standards.